Product Description
Introduction:
Y2 series three-phase asynchronous motor is Y series motor the upgrading of product, is the totally enclosed, fan-cooled induction motor for general purpose .
It was the newest product in the 90S’ ,its overall level has reached the same products abroad at the beginning of 90S’level. The product apply to economic lake-off fields, such as machine tools, water pump, fan, compressor, also can be applied to transportation, stirring, printing, agricultural machinery, food and other kinds of excluding inflammable, explosive or corrosive gas.
Y2 series three phase asynchronous motor installation size and power grade in conformity with relevant standards of IEC and Germany DIN42673 standard line and Y series motor, its shell protection grade for IP54, cooling method for IC41l, operate continuously (S1). Using F insulation class and grade B assessment according to temperature (except for 315 L2-2, 4355 all specifications F grade the assessment, and ask the assessment load noise index.
Y2 series three-phase asynchronous motor the rated voltage is 380 V. rated frequency is 50 Hz. 3 KW the following connection is Y , other power are delta connection . Motor running the place at no more than 1000 m; Environment air temperature changes with seasons, but no more than 40 °C; Minimum environment air temperature is-15 °C; The wet month average high relative humidity is 90%; At the same time, this month is not higher than the lowest average temperature 25 °C.
Motor Features:
1. Frame size:H56-355;
2. Power:0.12-315Kw;
3. Voltage: 380V;
4. Rated Frequency: 50 Hz / 60 Hz;
5. Poles: 2 / 4 / 6 / 8 / 10
6. Speed: 590 -2980 r/min
7. Ambient Temperature: -15°C-40°C
8. Model of CONEECTION: Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more;
9. Mounting: B3; B5; B35; B14; B34;
10. Current: 1.5-465 A (AC);
11. Duty: continuous (S1);
12. Insulation Class: B;
13. Protection Class: IP44,IP54,IP55;
14. Frame material: aluminum body(56-132 frame), cast iron(71-355 frame)
15. Terminal box : Top or Side
16. Cooling Method: IC411 Standards;
17. Altitude: No more than 1,000 meters above sea level;
18. Packing: 63-112 frame be packaged by carton&pallets
132-355 frame be packaged by plywood case;
19. Certifications: CE, CCC, ISO9001: 2008
Company Introduction:
ZHangZhoug Yachan Electrical Machinery Co., Ltd. is a modern enterprise specializing in producing all kinds of small and medium motors. Its products mainly include Y, Y2 and IE2 series three-phase asynchronous motors, MS aluminum shell motors, YD series multi-speed motors, YCT series electromagnetic variable-speed motors, YVP variable-frequency and variable-speed motors, YEJ electromagnetic braking three-phase asynchronous motors, YC/YCL and YL single-phase series motors, JY single-phase asynchronous motors and MY/ML aluminum shell single-phase asynchronous motors. The company is located in Lianshu Industrial Zone, HangZhou, next to National Highway 104, Xihu (West Lake) Dis. Airport and Xihu (West Lake) Dis. Port, enjoying very convenient sea, land and air transportation. Since its inception, the company consistently adheres to the policy of “Develop Technology to Expand Market, Enhance Quality to Create Brand, Strictly Manage to Increase Benefit, and Based on Integrity to Be World-renowned”, and insists on first-class quality to create first-class enterprise.
Factory Advantages
1 . 15 years history
2. Competitive Price
3. Guaranteed Quality
4. Fast delivery time, Normal models about 15-20days , another not normal models need about 30days
5. 100% testing after each process and final testing before packing ,all raw material is good quality .100% cooper wire, Cold-rolled silicon steel sheet,good quaility shafts ,bearings,stators ,fan,fan covers.and so on.
6. High efficiency
7. Low noise
8. Long life
9. Power saving
10. Slight vibration
11. It is newly designed in conformity with the relevant rules of IEC standards, Strictly and Perfect Management is guaranteed for Production ;
12. Professional Service
13. Warranty: 12 months from date of delivery
14. Main Market: South America, Middle East, Southest Asia, Europe,Africa and so on
15. We have Certification for CE, CCC, ISO9001,High quality and competitive price !
| Y2 Three-phase Asynchronous Electric Motor | |
| 1). Power: | 0.12KW-315KW; |
| 2). Frame: | H56 to 355; |
| 3). Shell: | cast iron body , aluminum body ; |
| 4). Pole: | 2/4/6/8 poles; |
| 5). Mounting arrangement: | B3/B5/B14/B35/B34 or other; |
| 6). Voltage: | 220V, 380V, 400V, 415V, 440V or on request (50Hz or 60Hz); |
| 7). Protection class: | IP54 / IP55 /IP65; |
| 8). Duty/Rating: | S1 (Continuous); |
| 9). Cooling method: | IC411 (SELF-FAN cooling); |
| 10). Insulation class: | F; |
| 11).Standard: | (IEC) EN60034-1 & EN1065714-1. |
Company Introduction & Production Process
YACHAN CERTIFICATION
Our Service:
1. We valuing every customer.
2. We cooperate with customer to design and develop new product. Provide OEM.
3. 25-30 days leading time.
4. We’d like to assist you arranging delivery things, test things or others on your request.
Why us?
1. Our Manufacturer is a professional factory for Electric Motor in China
2. Have good price in China
3. Full of export experiences.
4. 100% tested for the quality prior to shipment
5. Special motors can be designed according to customers’ requirements
6. Perfect performance, low noise, slight vibration, reliable running, good appearance, small volume, light weight and easy maintenance.
7. Reliable in country, city or factory environments
8. Very low power consumption
9. Superior life
10. The standards conforms to the IEC international standard
11. Sincere and Professional Service
FAQ:
Q: What is the payment terms?
A: 30% T/T in advance, 70% before shipment, L/C at sight, Western Union or Paypel
Q: What is your delivery time?
A: Within 25-30 days after receiving deposit.
Q: Do you offer OEM service?
A: Yes. We accept OEM service.
Q: What is your MOQ of this item ?
A: 5 PCS per item.
Q: Can we type our brand on it?
A: Yes of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your production capacity?
A: About 500 PCS per day.
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
| Samples: |
US$ 97/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2023-10-20