China supplier CHINAMFG Variable Speed Electro-Magnetic Brake AC Micro Electric Reversible Helical Geared Reduction Motor for Woodworking Packaging Conveyor Textile Machinery with Great quality

Product Description


Taibang
gear motor is ideal drive for all kinds of industrial automation products for both industrial and commercial application.
What you can be provide by us is steady quality products(quite and efficient performance gear motor) and engineering solution.
We produce AC gear motor,right angle gear motor,DC gear motor,DC brushless gear motor,high precision planetary gear motor,worm gear motor,drum motor and spring operation mechanism used gear motor,etc.

1)End cover and housing of motor is made of die-casting Aluminum,which is high precision,high strength and light weight.

2)The stator consists of silicon steel sheet stator core,copper coil,and insulating material,etc.
3)The rotor consists of laminated silicon steel sheet and aluminum cast conductor.

4)The rotor shaft is made of high-performance medium carbon alloy steel and processed by special technics.There are round shaft and gear shaft.
5)The bearing and oil seal is selected from CHINAMFG brand to ensure good running performance and sealing effect.

6)The wire is made from high temperature resistant and flame retardant material.

Should you any questions,please feel free to contact Ms Susan Liu.
Please leave message or send inquiry.I will be back to you asap.
 

Our geared motor power range is from 4W-3.7KW(1/125HP to 5HP), the speed ratio is from 1: 3 to 1: 3000, output speed from 0.5rpm-500rpm, 12V,24V,48V,110V-120V, 220V-240V, 380V -415V ,AC and DC motors, all can be made. Special motors also can be designed and manufactured. 
 

Motor type                 Motor Model No. Output power Frequency Voltage Current Starting Torque       Rated Torque Rated Revolution  Starting Capacitor Gear Model No.
Cylinder Output Shaft Pinion                Output Shaft
Capacity Resistance Voltage Bearing Middle gear
Reversible motor 2RK4A-A 2RK4GN-A 4W 50Hz 110V 0.20A 390gcm 325gcm 1200rmp 3μF 250V 2GN-K 2GN10X
60Hz 0.18A 325gcm 270gcm 1450rmp 2.5μF
2RK4A-C 2RK4GN-C 50Hz 220V 0.10A 390gcm 325gcm 1200rmp 0.8μF 500V 2GN-K 2GN10X
60Hz 0.09A 325gcm 270gcm 1450rmp 0.7μF
2RK6A-A 2RK6GN-A 6W 50Hz 110V 0.24A 600gcm 487gcm 1200rmp 3μF 250V 2GN-K 2GN10X
60Hz 0.22A 500gcm 400gcm 1450rmp 2.5μF
2RK6A-C 2RK6GN-C 50Hz 220V 0.12A 600gcm 487gcm 1200rmp 0.8μF 500V 2GN-K 2GN10X
60Hz 0.11A 500gcm 400gcm 1450rmp 0.7μF
2RK10A-A 2RK10GN-A 10W 50Hz 110V 0.3A 950gcm 812gcm 1200rmp 4μF 250V 2GN-K 2GN10X
60Hz 0.27A 800gcm 670gcm 1450rmp 3μF
2RK10A-C 2RK10GN-C 50Hz 220V 0.15A 950gcm 812gcm 1200rmp 1μF 500V 2GN-K 2GN10X
60Hz 0.135A 800gcm 670gcm 1450rmp 0.8μF
Induction motor 2IK4A-A 2IK4GN-A 4W 50Hz 110V 0.20A 390gcm 325gcm 1200rmp 3μF 250V 2GN-K 2GN10X
60Hz 0.18A 325gcm 270gcm 1450rmp 2.5μF
2IK4A-C 2IK4GN-C 50Hz 220V 0.10A 390gcm 325gcm 1200rmp 0.8μF 500V 2GN-K 2GN10X
60Hz 0.09A 325gcm 270gcm 1450rmp 0.7μF
2IK6A-A 2IK6GN-A 6W 50Hz 110V 0.24A 600gcm 487gcm 1200rmp 3μF 250V 2GN-K 2GN10X
60Hz 0.22A 500gcm 400gcm 1450rmp 2.5μF
2IK6A-C 2IK6GN-C 50Hz 220V 0.12A 600gcm 487gcm 1200rmp 0.8μF 500V 2GN-K 2GN10X
60Hz 0.11A 500gcm 400gcm 1450rmp 0.7μF
2IK10A-A 2IK10GN-A 10W 50Hz 110V 0.3A 950gcm 812gcm 1200rmp 4μF 250V 2GN-K 2GN10X
60Hz 0.27A 800gcm 670gcm 1450rmp 3μF
2IK10A-C 2IK10GN-C 50Hz 220V 0.15A 950gcm 812gcm 1200rmp 1μF 500V 2GN-K 2GN10X
60Hz 0.135A 800gcm 670gcm 1450rmp 0.8μF

Connection Diagram:

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Application: Industrial
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Driving, Control
Number of Poles: 4
Starting Mode: Direct on-line Starting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China supplier CHINAMFG Variable Speed Electro-Magnetic Brake AC Micro Electric Reversible Helical Geared Reduction Motor for Woodworking Packaging Conveyor Textile Machinery   with Great quality China supplier CHINAMFG Variable Speed Electro-Magnetic Brake AC Micro Electric Reversible Helical Geared Reduction Motor for Woodworking Packaging Conveyor Textile Machinery   with Great quality
editor by CX 2024-05-15

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